42AWG + 32AWG HRS D80 Micro Coaxial Cable Assembly for Drone

42AWG + 32AWG HRS D80 Micro Coaxial Cable Assembly for Drone

HOTTEN provides customized 42AWG + 32AWG hybrid micro coaxial cable assemblies with HRS D80 connectors for compact drone, UAV and miniature electronic systems.

This cable assembly combines 42AWG micro coaxial cable with 32AWG discrete wires in a compact harness structure. The design is suitable for applications that require high-density signal transmission together with additional power, control or auxiliary electrical connections.

The assembly can be customized according to connector requirements, pin assignment, cable length, wire configuration and equipment layout.

Product Specifications

Key Features

• 42AWG Micro Coaxial Cable: Provides a compact solution for high-density signal transmission in space-constrained electronic systems.

• 32AWG Discrete Wire: Allows additional power, control or auxiliary connections to be integrated into the same cable assembly.

• Hybrid Cable Construction: Combines micro coaxial signal lines and discrete wires in one compact harness.

• HRS D80 Connector: Supports miniature connector configurations for compact electronic assemblies.

• Small-Diameter Routing: Suitable for internal routing where limited installation space is a key design requirement.

• Flexible Customization: Cable length, wire arrangement, pinout and connector configuration can be customized.

• Lightweight Construction: Designed for compact UAV and drone systems where cable weight and routing flexibility are important.

• Build-to-Print Manufacturing: Production can follow customer drawings, BOMs, connector part numbers or samples.

Applications

This 42AWG + 32AWG HRS D80 micro coaxial cable assembly can be used in:

• Drone and UAV electronic systems

• UAV imaging modules

• Drone camera systems

• Compact camera and gimbal systems

• High-speed signal transmission

• Flight-control electronics

• Miniature electronic modules

• High-density internal wiring

• Customized drone wire harnesses

• Space-constrained electronic equipment

Customization Options

HOTTEN supports customization based on the electrical, mechanical and assembly requirements of each project.

Available options include:

• 42AWG micro coaxial cable

• 32AWG discrete wire

• HRS D80 connector configuration

• Connector orientation

• Pin assignment

• Cable length

• Wire arrangement

• Branch configuration

• Shielding requirements

• Jacket and insulation materials

• Assembly dimensions

• Prototype and mass-production quantities

Customers can provide a drawing, BOM, connector part number, pinout, cable length or sample for engineering evaluation.

Engineering & Procurement Considerations

Compact UAV cable assemblies require careful consideration of cable diameter, weight, flexibility, connector compatibility and signal requirements.

The combination of 42AWG micro coaxial cable and 32AWG discrete wires allows different electrical functions to be integrated into a single compact assembly. This can reduce wiring complexity and support high-density internal routing in drone and UAV electronics.

Before production, HOTTEN can evaluate:

• Connector part number and mating requirements

• Pinout and wiring definition

• Cable length and routing path

• AWG and conductor requirements

• Signal type and transmission requirements

• Shielding requirements

• Mechanical dimensions

• Connector orientation

• Prototype quantity

• Mass-production quantity

For RFQ evaluation, customers can provide an RFQ drawing, BOM, connector PN, pinout, required cable length and quantity.

Manufacturing & Quality Support

HOTTEN supports customized cable assembly production from prototype development to mass production.

Quality and production processes can include:

• Incoming material inspection

• Cable and connector assembly

• Pin-to-pin continuity testing

• Electrical performance testing

• Insulation testing

• Connector assembly inspection

• Dimensional inspection

• First Article Inspection (FAI) when required

• Customized quality documentation

OEM, ODM and build-to-print production are available according to customer drawings and technical specifications.

Why Choose HOTTEN

HOTTEN specializes in fine electronic wires, micro coaxial cables and customized cable assemblies for compact and high-density electronic applications.

Our engineering capability supports cable assemblies that combine different AWG sizes, micro coaxial structures and miniature connectors. This allows customized solutions for UAV and drone systems with demanding space, weight and routing requirements.

From prototype development to mass production, HOTTEN can support cable structure selection, connector integration, assembly customization and production requirements.

Engineering & Procurement Considerations

A 42AWG + 32AWG HRS D80 Micro Coaxial Cable Assembly for Drone is a compact cable assembly designed for UAV systems where miniature interconnects, multiple conductor configurations, and space-efficient routing are required. Engineering selection should consider conductor configuration, connector compatibility, cable dimensions, signal requirements, flexibility, and the mechanical constraints of the drone system.

Engineering Considerations

Dual Conductor Gauge Configuration
The cable assembly uses a combination of 42AWG and 32AWG conductors, allowing the cable configuration to be adapted to different electrical functions within the same UAV interconnect. The conductor allocation should be matched to the specific signal, control, or other electrical requirements of the application.

HRS D80 Connector Interface
The HRS D80 interface is a key mechanical and electrical parameter of this cable assembly. Engineers should confirm the exact connector part number, mating connector, pin assignment, contact orientation, and termination requirements before production.

Micro Coaxial Cable Structure
Micro coaxial construction provides a compact interconnection option for densely packaged electronic systems. For drone applications, the cable structure should be evaluated according to the required signal characteristics, shielding configuration, flexibility, and available routing space.

Compact UAV Routing
Drone electronics are often installed within tightly constrained spaces around flight-control, imaging, and other electronic modules. Cable length, routing direction, bend conditions, connector exit orientation, and available clearance should therefore be considered during mechanical integration.

Weight and Miniaturization
Cable dimensions and conductor configuration can affect the overall interconnection footprint and weight of a UAV system. Engineers should select the smallest practical configuration that satisfies the required electrical and mechanical performance.

Signal and Shielding Requirements
Where the assembly carries sensitive electronic signals, the cable construction, shielding structure, conductor arrangement, connector termination, and cable length should be considered together as part of the complete signal path.

Procurement Considerations

When sourcing a 42AWG + 32AWG HRS D80 Micro Coaxial Cable Assembly for Drone, OEM buyers should provide the available engineering information:

OEM Customization

HOTTEN supports customized micro coaxial UAV cable assemblies based on conductor gauge, connector model, pinout, cable length, shielding structure, mechanical dimensions, drawings, samples, and application requirements.

For 42AWG + 32AWG HRS D80 drone cable assembly projects, customers can provide the target connector part number, signal configuration, cable length, routing conditions, and mechanical requirements for engineering evaluation and prototype-to-production sourcing.

FAQ

Q1: Can the 42AWG and 32AWG wire configuration be customized?
Yes. The combination of micro coaxial and discrete wires can be customized according to the electrical and mechanical requirements of the application.

Q2: Can HRS D80 connectors be customized?
Yes. Connector configuration, orientation, pin assignment and cable termination can be customized according to project requirements.

Q3: Can the cable length be customized?
Yes. Cable length and overall assembly dimensions can be manufactured according to drawings, samples or specified dimensions.

Q4: Can this cable be used for drone camera systems?
Yes. The compact cable structure can be customized for drone cameras, imaging modules, gimbals and other miniature UAV electronics.

Q5: Can HOTTEN provide prototype quantities?
Yes. HOTTEN supports prototype development and small-batch production before mass production.

Q6: What information is needed for a quotation?
Customers can provide a drawing, BOM, connector PN, pinout, cable length, AWG requirements and quantity. A physical sample can also be evaluated when available.

Related HOTTEN Solutions

For UAV and drone applications, this product can be combined with HOTTEN's UAV & Robotics Cable Solutions, including micro coaxial cable assemblies, fine-wire harnesses and customized camera and gimbal interconnects.

Related products include:

• UAV Micro Coaxial Cable Assembly

• 42AWG Micro Coaxial Cable Assembly for UAV

• 46AWG UAV Pan-Tilt Image Transmission Cable

• 46AWG + 44AWG Hybrid UAV Micro Coaxial Cable Assembly

• Customized Drone Wire Harness

Request a Custom Drone Cable Assembly

Looking for a customized 42AWG + 32AWG HRS D80 micro coaxial cable assembly for your drone or UAV project?

Send us your drawing, BOM, connector PN, pinout, cable length and quantity. HOTTEN can evaluate the design and provide an OEM/ODM cable assembly solution from prototype to mass production.