195 Core 44AWG/36AWG Medical Ultrasound Cable Assembly

Product Overview

The 195 Core 44AWG/36AWG Medical Ultrasound Cable Assembly is a high-density cable solution developed for ultrasound probes, medical imaging equipment and other applications requiring a large number of signal channels within a compact cable assembly.

The cable assembly combines fine-wire conductors with a high-density multi-core configuration, allowing numerous signal channels to be integrated into a relatively compact cable structure.

With up to 195 cores, the cable is designed for demanding ultrasound and medical imaging applications where channel density, cable flexibility, compact construction and reliable signal transmission are important.

HOTTEN supports customized cable structures, conductor configurations, cable lengths, connector interfaces and assembly requirements according to customer drawings, samples and application specifications.

Key Features

• 195-core high-density cable configuration

• Available with 44AWG and 36AWG fine-wire configurations

• Designed for ultrasound probes and medical imaging equipment

• High channel density within a compact cable assembly

• Fine-wire construction for space-constrained applications

• Flexible cable routing for probe assemblies

• Supports customized connector and pin configurations

• Cable length and overall construction can be customized

• Suitable for prototype development and volume production

• OEM and ODM medical cable assembly support

Typical Applications

The 195 Core Medical Ultrasound Cable Assembly is suitable for high-density medical and imaging applications, including:

• Diagnostic Ultrasound Probes

• Medical Ultrasound Systems

• Medical Imaging Equipment

• High-Channel Ultrasound Probes

• Portable Ultrasound Equipment

• Ultrasound Imaging Modules

• Medical Diagnostic Devices

• Customized Medical Imaging Systems

• Other High-Density Medical Cable Applications

Technical Specifications

Customization & OEM Capability

HOTTEN supports customized high-density medical ultrasound cable assemblies according to customer drawings, samples and technical requirements.

Available customization options include:

• Core count

• 44AWG / 36AWG or other specified wire sizes

• Cable length

• Cable diameter

• Wire arrangement

• Connector type

• Connector manufacturer

• Pin assignment

• Shielding structure

• Insulation material

• Protective structure

• Probe-side configuration

• Equipment-side configuration

• Overall cable assembly construction

For ultrasound probe projects, customers can provide a cable drawing, probe specification, connector part number, pin assignment, sample or electrical requirements.

HOTTEN can evaluate the required wire configuration and assembly structure according to the customer's available information.

Manufacturing & Engineering Support

HOTTEN specializes in fine-wire, micro coaxial and customized medical cable assemblies for high-density electronic applications.

For high-channel-count ultrasound cables, cable construction must balance several requirements, including:

Channel Density + Cable Diameter + Flexibility + Signal Transmission + Mechanical Routing

A 195-core configuration allows a large number of signal channels to be integrated into a single cable assembly, making it suitable for ultrasound probes and medical imaging systems with demanding channel requirements.

HOTTEN supports the development process from:

Sample → Prototype → Engineering Validation → Mass Production

The cable assembly can be developed according to the customer's mechanical structure, electrical requirements and probe design.

Why Choose HOTTEN

High-Density Medical Cable Expertise

HOTTEN provides customized medical cable assemblies for applications requiring a high number of signal channels in a compact cable structure.

Fine-Wire Capability

The use of fine wire sizes such as 44AWG and 36AWG helps support compact cable construction for medical probes and other space-constrained applications.

High-Channel-Count Solutions

The 195-core configuration is suitable for ultrasound applications where numerous individual signal channels must be integrated into one cable assembly.

Customized Cable Structure

Core count, wire size, cable length, connector configuration, pin assignment, shielding and overall cable construction can be customized according to the customer's requirements.

Medical Cable Assembly Support

HOTTEN supports customized cable assembly development for medical imaging and ultrasound applications, including prototype and production-stage projects.

Prototype to Mass Production

Projects can be developed from initial samples and prototypes through engineering validation and volume production.

Quality & Compliance

HOTTEN operates under ISO 9001 and ISO 13485 management systems and supports applicable product compliance requirements including RoHS and REACH.

Engineering & Procurement Considerations for High-Channel-Count Ultrasound Cables

High-channel-count ultrasound cable assemblies require careful coordination between electrical requirements, conductor size, cable density, mechanical dimensions and probe design. A 195-core configuration can integrate a large number of signal channels into one cable assembly, but the appropriate construction depends on the requirements of the specific ultrasound probe and imaging system.

When developing a custom 195-core ultrasound cable, HOTTEN evaluates the cable structure together with the customer's electrical specifications, mechanical requirements, connector configuration and application environment.

1. When is a 195-core ultrasound cable a suitable choice?

A 195-core ultrasound cable may be suitable for ultrasound probes and medical imaging systems that require a large number of individual signal connections within a single cable assembly.

The higher core count can help integrate numerous signal channels into one organized cable structure, which is particularly relevant for high-channel-count probe designs. However, core count should not be selected independently. Engineers should also consider cable diameter, wire size, flexibility, shielding, connector configuration and the available space within the probe and equipment.

For this reason, a 195-core configuration is best evaluated as part of the complete probe and cable system rather than simply as a higher-core alternative.

2. How should engineers choose between 44AWG and 36AWG wire in an ultrasound cable?

44AWG and 36AWG represent different conductor sizes and therefore provide different mechanical and electrical characteristics.

The finer 44AWG wire can be useful when compact construction, high channel density and limited installation space are important. 36AWG provides a larger conductor size and may be considered when the application's electrical and mechanical requirements call for a different conductor configuration.

The appropriate wire size depends on the complete cable design, including electrical requirements, cable diameter, flexibility, routing space, termination method and probe structure. In some customized cable assemblies, different wire sizes may be incorporated into the same overall design according to the required cable architecture.

3. What factors should be considered when designing a high-channel-count ultrasound cable?

A high-channel-count cable requires more than simply increasing the number of conductors. Engineers need to balance several requirements within the available cable space.

Important design considerations may include:

• Core count and channel configuration

• Conductor size

• Cable diameter

• Electrical characteristics

• Shielding structure

• Insulation structure

• Cable flexibility

• Bending and routing requirements

• Connector configuration

• Pin assignment

• Probe-side and equipment-side termination

• Overall cable assembly dimensions

These factors can interact with each other. For example, increasing channel density while maintaining a compact cable diameter may require careful control of conductor arrangement and insulation structure.

4. What is the difference between a 128-core and a 195-core ultrasound cable?

The main difference is the number of signal channels that can be integrated into the cable assembly. A 195-core configuration provides a higher channel count than a 128-core configuration, which may be appropriate for probe designs requiring more individual signal connections.

However, a higher core count does not automatically mean that the cable is better for every application. The correct configuration depends on the probe architecture, electrical requirements, available installation space, cable diameter, flexibility and connector design.

For applications where channel requirements are lower and a more compact cable structure is sufficient, a 128-core configuration may be appropriate. When the probe requires a larger number of signal channels, a 195-core configuration may provide a more suitable cable architecture.

5. How do cable diameter and flexibility affect a high-density ultrasound probe cable?

High-channel-count ultrasound cables must accommodate many conductors within a limited physical space. As a result, cable diameter and flexibility become important mechanical design considerations.

The cable needs to follow the routing path of the ultrasound probe and equipment while maintaining the required mechanical characteristics. Conductor arrangement, insulation, shielding and protective structures can all affect the final cable diameter and flexibility.

During custom development, these requirements should therefore be evaluated together. A suitable cable design balances channel density with the mechanical space, bending requirements and handling characteristics of the target probe.

6. What should buyers provide when sourcing a custom 195-core ultrasound cable?

For a high-density medical ultrasound cable, providing detailed technical information at the beginning of the project can help the supplier evaluate the cable structure more accurately.

Useful information may include:

• Required core count

• Wire size, such as 44AWG or 36AWG

• Cable drawing or existing cable sample

• Probe or equipment information

• Connector model and manufacturer

• Pin assignment

• Cable length

• Cable diameter requirement

• Electrical requirements

• Shielding requirements

• Bending or routing requirements

• Estimated production quantity

If some specifications are not finalized, the supplier can review the available drawings, samples and application information and determine which additional parameters need to be defined before production.

HOTTEN supports customized high-density medical cable development from sample and prototype stages through engineering validation and volume production.

Frequently Asked Questions

What is a 195-core medical ultrasound cable?

A 195-core medical ultrasound cable contains 195 individual conductors or signal channels within a single cable assembly. This high-density configuration is designed for ultrasound probes and medical imaging applications requiring numerous signal connections.

Why use a 195-core cable for ultrasound probes?

High-channel-count ultrasound systems may require many individual signal paths between the probe and imaging system. A 195-core cable allows these channels to be integrated into one organized cable assembly.

What is the difference between 44AWG and 36AWG?

44AWG is a finer wire size than 36AWG and can help reduce cable size where compact construction is important. The appropriate wire size depends on the electrical, mechanical and installation requirements of the application.

Can the wire size be customized?

Yes. HOTTEN can evaluate specified wire sizes according to the customer's electrical and mechanical requirements.

Can the 195-core configuration be customized?

Yes. The cable structure and channel count can be developed according to the customer's probe design and electrical requirements.

Can the connector be customized?

Yes. Customers can specify the connector model and manufacturer. HOTTEN can evaluate the connector configuration according to the project requirements.

Can the cable length be customized?

Yes. Cable length can be manufactured according to the customer's probe dimensions and equipment configuration.

Can the pin assignment be customized?

Yes. HOTTEN can manufacture the cable according to the customer's electrical schematic, pin assignment table or cable drawing.

Can you provide samples before mass production?

Yes. HOTTEN supports customized samples and prototypes for engineering evaluation before volume production.

What information is required for a quotation?

For a faster quotation, customers can provide:

• Cable drawing

• Probe drawing or application information

• Required core count

• Wire size

• Connector model

• Pin assignment

• Cable length

• Cable diameter requirement

• Estimated quantity

If some specifications are not available, HOTTEN can evaluate the project based on the information provided.

Request a Custom Medical Ultrasound Cable Assembly

If you are looking for a 195-core medical ultrasound cable assembly using 44AWG or 36AWG fine wires, please send us your cable drawing, probe requirements, connector information, wire-size requirements, cable length and estimated quantity.

HOTTEN can evaluate your requirements and provide a customized high-density medical cable assembly solution for prototype development or volume production.

Request a Quote | Contact HOTTEN