As electronics become smaller, faster, and more powerful, so must their interconnects. Historically, LVDS technology has been ideal for high-speed, low noise data transmissions, but in today's increasingly specialized and diverse landscape from micro-sized consumer electronics, to medical equipment that needs to maintain a small footprint, standard LVDS cables simply do not meet the need. The solution to this growing disparity is custom LVDS cable assemblies. At Hotten, we understand this, as we design over 300 cable specifications per year in a 10,000 sq ft facility, allowing us to provide innovative companies from all industries the tailored LVDS wire harness solution they need.
At its best, LVDS transmits high-speed data with low power consumption and very low electromagnetic interference. Signal integrity is paramount to these signals, and standard off-the-shelf cables do not always allow the engineers the precise impedance control, twist rates and shielding configurations their systems demand.
Custom LVDS cable allows engineers to specify a cable that meets their precise needs, and works seamlessly with their device. From a signal integrity perspective, systems such as AR/VR headsets and robotic wire harnesses need high-bandwidth real time data streams to be flawless. A custom LVDS wire harness guarantees this. Similarly, a medical device such as an ultrasound or endoscope needs to have flawless data for accurate image rendering, which a custom LVDS solution can provide where a standard one cannot.
Our electronics today are getting smaller, meaning the interconnects inside must also scale in size. From drones to gimbals to wearable technology, systems must have a highly reliable, flexible cable assembly in a space that is always being minimized.
A custom LVDS cable harness solution will allow manufacturers to adapt to these miniaturization needs. Using conductors with a smaller gauge, lower profile connectors and more advanced insulation the custom LVDS wire harness will provide the necessary electrical performance and maintain it without increasing the footprint significantly. The examples for drone wire harnesses and gimbal camera wire harnesses both utilize the flexibility of a custom LVDS solution to integrate the signal into the device with an optimized and miniaturized form factor.
Many of today's electronic devices must function under rigorous mechanical stress and movement. Robots are constantly in articulation and vibration and a simple commercial off the shelf cable is simply not made for this.
Custom cable assemblies give the flexibility needed to integrate any type of insulation and cable jacketing into the solution as well as any required over braiding or shielding. The flex life needs of a product will dictate a different type of insulation than that of an application that is not constantly being flexed. The examples of a robotics wire harness and commercial consumer electronics LVDS cables show that there are solutions for high cycle applications and long-term performance in high motion systems.
Not all systems that operate at high-speed operate at the same speeds. USB4 is designed with an extreme amount of bandwidth, and other systems such as radio frequency applications must maintain strict impedance levels. The solution for these extremely specific and varied applications is custom.
The custom LVDS cable allows you to achieve a precise match to the host's system specifications, whether it is a 100 ohm differential impedance cable, or a lower impedance cable to accommodate your specific needs, as well as minimize crosstalk in dense applications, and incorporate power into your signal lines. The Hotten R&D team has worked with engineers to solve all these unique application challenges, from consumer devices, to custom systems, all while working within any limitations or specifications needed to succeed.
As our technology is miniaturized it is being placed into an increasing number of harsh environments ranging from being subjected to temperature fluctuations and moisture, to high levels of EMI and mechanical stress. In order to ensure that an electronic device operates at the peak of its performance across all possible operating environments, a custom LVDS cable harness will be needed.
Materials, shielding, and overall jacket strength can all be engineered into a custom LVDS cable harness for the specific environment in which your device will be placed. High temperature wire, enhanced shielding solutions and durable jackets all contribute to a reliable signal under adverse conditions. With over 40 units of production equipment, and with the right team of engineers, Hotten can build a quality solution for your custom LVDS harness needs.
There are four primary driving factors behind the increasing need for custom LVDS cable harnesses. Uncompromised signal integrity at high speed operation, miniaturization of device form factor, mechanical durability and the variety of specific electrical requirements make it impossible for one size to fit all applications. With over 300 new cable designs created per year and the latest R&D capabilities, Hotten delivers custom LVDS solutions that empower the most innovative devices across the industries.
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