46AWG Micro Coaxial Cable + 40AWG Electronic Wire Assembly for UAV and Drone

Product Details

The 46AWG Micro Coaxial Cable + 40AWG Electronic Wire Assembly is a compact hybrid cable solution designed for UAV, drone and other space-constrained electronic systems. By combining fine micro coaxial cables with 40AWG electronic wires in one customized assembly, the design can accommodate different signal and electrical interconnection requirements within a limited installation space.

The hybrid construction is suitable for applications where multiple types of connections need to be integrated into a compact cable harness. HOTTEN supports OEM and ODM customization based on customer drawings, BOMs, connector part numbers, pinouts, cable length and routing requirements.

Technical Specifications

Key Features

• 46AWG micro coaxial cable for compact signal interconnection.
• 40AWG electronic wire integrated within the same cable assembly.
• Hybrid construction combines different wire types in one harness.
• Compact design for space-constrained UAV and drone systems.
• Flexible cable routing for complex internal system layouts.
• Customizable connector configuration, pinout and cable length.
• Suitable for OEM, ODM and build-to-print projects.

Typical Applications

• UAV and drone systems
• Drone camera and imaging systems
• Gimbal electronics
• Compact flight-control electronics
• Embedded electronic systems
• Portable electronic equipment
• High-density signal and power interconnection
• Customized drone wire harnesses

Customization Options

HOTTEN can customize the hybrid cable assembly according to the customer's electrical and mechanical requirements, including:

• 46AWG micro coaxial cable configuration
• 40AWG electronic wire configuration
• Number of micro coaxial lines
• Number of electronic wires
• Connector types and part numbers
• Pinout and signal assignment
• Cable length
• Connector orientation
• Cable routing and exit direction
• Overall assembly configuration

For RFQ evaluation, customers can provide drawings, BOMs, connector PNs, pinout, cable length, AWG requirements, application information and expected quantities.

Engineering & Procurement Considerations

Hybrid cable assemblies require the cable structure to be considered at the system level. When micro coaxial cables and fine electronic wires are combined into one harness, the connector arrangement, wire routing, bend requirements and available installation space should be evaluated together.

For UAV and drone applications, customers should confirm:

• Required number of coaxial and electronic wire lines
• 46AWG and 40AWG wire requirements
• Signal and electrical functions of each line
• Connector part numbers
• Pinout and signal mapping
• Cable length and routing path
• Connector orientation
• Space and bending constraints
• Shielding or EMI requirements where applicable
• Prototype quantity and expected production volume

HOTTEN can review the complete cable configuration from customer drawings, BOMs, samples or defined connector and wire requirements.

Prototype to Mass Production

HOTTEN supports customized hybrid cable assemblies from prototype development to mass production.

The typical workflow is:

RFQ & Engineering Review → Prototype → Sample Validation → FAI / Testing → Production Approval → Mass Production

This allows customers to validate the cable structure, connector mating, routing, dimensions and electrical requirements before moving to repeat production.

Quality & Testing

Depending on project requirements, inspection and testing may include:

• Connector assembly inspection
• Pin-to-pin continuity
• Open and short circuit inspection
• Pinout verification
• Cable length and dimensional inspection
• Connector orientation verification
• Assembly workmanship inspection
• Micro coaxial cable inspection
• Customer-specified electrical or functional testing

Specific testing and quality documentation can be defined during the RFQ stage.

FAQ

Q1: What is a hybrid micro coaxial and electronic wire assembly?
It is a customized cable assembly that combines micro coaxial cables and fine electronic wires within one harness to accommodate different interconnection requirements.

Q2: Why combine 46AWG micro coaxial cable with 40AWG electronic wire?
The combination allows different cable types to be integrated into a compact assembly, which can simplify routing and system integration in space-constrained applications.

Q3: Is this cable suitable for UAV and drone applications?
Yes. Its compact hybrid configuration is suitable for UAV, drone, camera, gimbal and other compact electronic systems.

Q4: Can HOTTEN customize the number of wires?
Yes. The number of micro coaxial lines, electronic wires, connectors and the overall cable configuration can be customized according to the application.

Q5: Can HOTTEN manufacture according to a customer drawing?
Yes. HOTTEN supports OEM/ODM and build-to-print manufacturing based on customer drawings, BOMs, samples and connector specifications.

Q6: Can the connector configuration be customized?
Yes. Connector types, part numbers, pinout, orientation and cable routing can be customized according to the customer's requirements.

Q7: Does HOTTEN support prototype and mass production?
Yes. HOTTEN can support the project from prototype and sample validation through production approval and repeat or mass production.