46AWG 42AWG Coaxial Cable Electric Wire Harness UAV Micro Coaxial Cable Assembly for DJI Mini4 Pro for Electronic Applications

Product Overview

The HOTTEN 46AWG/42AWG Micro Coaxial Cable Assembly with 40AWG/44AWG Electronic Wires is designed for compact UAV and drone electronic systems that require miniature signal interconnections within limited installation space.

The assembly combines fine-gauge micro coaxial cables and electronic wires to support different signal and wiring requirements within a customized harness. It can be configured for compatible drone camera modules, imaging systems and other compact electronic assemblies, including projects referencing DJI Mini 4 Pro.

Connector configuration, pin assignment, cable length, wire arrangement and protective covering can be customized according to customer drawings, BOMs, connector part numbers or reference samples.

HOTTEN supports OEM cable assembly development from prototype evaluation to production, with the final cable construction defined according to the customer's electrical, mechanical and interface requirements.

Key Features

Fine-Gauge Micro Coaxial Cables

The 46AWG/42AWG micro coaxial construction supports compact signal routing in space-constrained electronic systems. The selected cable structure should match the signal type, impedance requirements and available installation space.

Combined Coaxial and Electronic Wires

Micro coaxial cables can be combined with 40AWG/44AWG electronic wires in a customized assembly. The conductor arrangement and pin assignment depend on the target system's wiring diagram.

Custom Connector Configuration

The product reference includes DF56, DF36 and FPCA connector configurations. Exact connector models, contact counts, mating interfaces and termination requirements should be confirmed against the selected drawing.

Compact UAV Interconnection

The assembly is intended for compact drone electronics where cable dimensions, connector compatibility and routing are important. The complete assembly dimensions and weight depend on the selected cable and connector configuration.

Flexible OEM Customization

Cable length, conductor combinations, connector orientation, shielding and protective materials can be specified according to project requirements. Customers can provide drawings, BOMs, connector part numbers or an existing cable sample for engineering review.

Technical Specifications

The listed conductor sizes, materials and connector options represent configuration choices from the product reference. Confirm the exact combination for the selected assembly before production.

Typical Applications

The cable assembly can be customized for:

• DJI Mini 4 Pro-related electronic interconnections

• Compact UAV and drone systems

• Drone camera and imaging modules

• Gimbal and camera control systems

• Lightweight electronic signal harnesses

• Other miniature electronic equipment requiring micro coaxial cable assemblies

The reference application identifies the intended product fit. Connector compatibility and electrical suitability should still be verified against the target device's interface and approved design.

Engineering & Procurement Considerations

When specifying a fine-gauge UAV cable assembly, engineers should evaluate connector compatibility, signal requirements, routing space and the complete assembly configuration together.

1. Conductor Assignment and Signal Type

Identify which circuits use the micro coaxial cables and which use the electronic wires. Provide the wiring diagram, pin assignment and any signal-specific requirements.

2. Connector Part Numbers

Provide the exact connector manufacturer and part number, contact count, mating interface drawing and orientation. Similar connector series may have different footprints or pin assignments.

3. Impedance and Signal Integrity

For coaxial signal paths, specify the required characteristic impedance and applicable electrical acceptance criteria. Select the cable structure according to the actual signal interface rather than assuming a single impedance fits every application.

4. Cable Length and Routing

Define finished cable length, bend radius, cable exit direction and installation space. These details are important for compact UAV assemblies and moving gimbal systems.

5. Weight and Mechanical Integration

If assembly weight is a design constraint, specify the permissible weight and envelope dimensions. The finished assembly weight depends on the cable construction, connector housings and protective materials.

6. Prototype and Quality Requirements

Before production, confirm the approved drawing, connector configuration, pin assignment, continuity requirements and relevant electrical tests. Approve the prototype against the agreed specifications before mass production.

Custom UAV Micro Coaxial Cable Assembly Manufacturing

HOTTEN supports customized cable assembly development for UAV and drone equipment manufacturers based on drawings, BOMs, connector specifications and reference samples.

For engineering review and quotation, please provide:

• Required coaxial and electronic wire gauges

• Cable drawing or reference sample

• Connector part numbers and contact counts

• Wiring diagram and pin assignment

• Signal type and impedance requirements, where applicable

• Cable length and routing conditions

• Shielding and protective covering requirements

• Prototype quantity and estimated production volume

HOTTEN can review the specified cable construction and assembly requirements to support customized UAV interconnection projects.

Request a Custom UAV Cable Quote

Send your drawing, BOM, connector part numbers or reference sample to discuss a customized 46AWG/42AWG micro coaxial cable assembly with 40AWG/44AWG electronic wires for your UAV application.