Custom HRS DF36 50 Pin 0.4mm Pitch 42AWG Micro Coaxial Cable Assembly for LVDS and High-Speed Applications

Product Details

HRS DF36 50 Pin 0.4mm Pitch 42AWG Micro Coaxial Cable Assembly

HOTTEN provides custom 50-pin HRS DF36 micro coaxial cable assemblies using 42AWG ultra-fine coaxial wires for high-density and high-speed electronic applications.

This assembly uses a 0.4mm pitch, 50-position HRS DF36 interface and can be customized for LVDS, camera, display, UAV, embedded vision, and other compact electronic systems.

HOTTEN's core manufacturing capability is ultra-fine electronic wire and micro coaxial cable production. The connector is selected and integrated according to the customer's specified part number, drawing, BOM, or application requirements.

The final product can include the fine coaxial cable, specified connector, termination, shielding, strain relief, PCB/FPC interface, or other customer-defined components as required by the finished assembly.

Key Specifications

Key Features

• 50-pin high-density HRS DF36 interface
• 0.4mm pitch for compact connection space
• 42AWG micro coaxial cable for space-constrained routing
• Suitable for LVDS and other high-speed signal applications
• Customized cable length and routing
• Customized shielding structure
• Precision termination for miniature connectors
• Can integrate customer-specified connectors, FPC, PCB, housings and other components
• Suitable for prototype development and volume production
• Manufacturing based on customer drawings, BOMs, samples, and engineering specifications

Engineering Considerations

The combination of 42AWG micro coaxial construction + 0.4mm pitch + 50-pin high-density termination is intended for applications where both electrical performance and mechanical space are constrained.

If the application has a high channel count but limited internal space, then a 42AWG micro coaxial assembly can provide a higher-density alternative to larger conventional cable structures, because individual fine coaxial channels can be arranged within a compact overall package.

If the customer already has an HRS DF36 connector defined in the BOM, then HOTTEN can build the cable assembly around that specified connector, because the connector itself does not need to be an HOTTEN-manufactured component.

LVDS and High-Speed Signal Applications

This cable assembly can be used where multiple high-speed signal channels need to pass through a compact interconnect.

Potential applications include:

• LVDS Displays
• Camera Modules
• Embedded Vision Systems
• Machine Vision Equipment
• UAV / Drone Cameras
• Gimbal Camera Systems
• Compact Computing Equipment
• High-Speed Electronic Devices
• Other High-Density Interconnect Systems

For LVDS applications, see HOTTEN's LVDS Wire Harness solutions.

For camera and imaging applications, see Gimbal Camera Wire Harness.

For compact high-density applications, see Micro Coaxial Cable Assembly.

Why Use 42AWG Micro Coaxial Cable?

The 42AWG micro coaxial structure can help reduce cable size where the application requires many signal channels within limited routing space.

Compared with larger cable constructions, an ultra-fine micro coaxial structure can support:

• Smaller cable profile
• Higher routing density
• Reduced occupied space
• Individual signal shielding
• Compact connector integration
• Flexible internal routing

However, reducing conductor size also creates manufacturing and termination challenges.

If the design requires both very small cable size and reliable high-density termination, then conductor construction, dielectric structure, shielding, and connector termination should be developed together, because cable miniaturization affects the complete assembly rather than only the conductor.

Connector and Finished Assembly Integration

HOTTEN's primary manufacturing advantage is the production and processing of fine electronic wire and micro coaxial cable.

For customer projects using HRS DF36 or other connector series, HOTTEN can build the finished cable assembly around the customer's specified components.

Customers can provide:

• HRS DF36 part number
• Connector drawing
• Mating connector information
• Cable assembly drawing
• Pinout
• BOM
• FPC specification
• PCB interface
• Housing / shell information
• Cable length
• Routing requirements

HOTTEN can then coordinate:

fine-wire / micro coaxial cable → cutting and preparation → connector termination → shielding → strain relief → FPC / PCB / housing integration → testing → finished cable assembly

This allows the customer to purchase a complete cable assembly instead of separately sourcing fine coaxial cable and then arranging connector termination.

OEM Customization

Procurement Information

For an accurate RFQ, OEM buyers should provide:

Connector PN + connector drawing + pinout + cable length + AWG + cable OD + shielding requirement + FPC/PCB information + housing requirement + application + annual quantity + testing requirements

A complete drawing or BOM is especially useful when the cable assembly has a defined connector orientation, complex routing, or PCB/FPC integration.

If the customer does not yet have a final cable construction, then provide the required connector, pinout, mechanical envelope, signal type, and routing limitations, because these parameters allow HOTTEN to evaluate the appropriate micro coaxial structure.

Quality and Testing

Depending on the project requirements, finished cable assemblies can be evaluated using:

If the cable is being used for a high-speed or sensitive signal path, then finished-assembly electrical validation should be defined during the RFQ stage, because the cable and connector termination together form the actual signal path.

Why Choose HOTTEN

HOTTEN focuses on fine electronic wire, ultra-fine micro coaxial cable, precision processing, and finished cable assembly manufacturing.

For the HRS DF36 50-pin 0.4mm pitch assembly, HOTTEN can support:

Ultra-fine wire manufacturing → micro coaxial cable construction → precision termination → connector integration → FPC / PCB / housing integration → inspection → finished cable assembly

The connector can be specified by the customer according to the required manufacturer, series, part number, drawing, or BOM.

The value of the product is therefore not the HRS connector itself, but the ability to turn ultra-fine wire + specified connector + customer-defined interface into a complete production-ready cable assembly.

FAQ

What is the wire size of this HRS DF36 cable assembly?

This product is based on 42AWG micro coaxial cable, with the exact cable construction customizable according to the customer's engineering requirements.

What is the connector pitch?

The referenced design uses an HRS DF36 0.4mm pitch 50-pin interface.

Can the HRS DF36 connector be customer-specified?

Yes. Customers can provide the exact connector part number, drawing, BOM, or sample, and HOTTEN can build the finished cable assembly around the specified connector.

Can this cable be used for LVDS?

Yes. The assembly can be designed for LVDS and other high-speed signal applications, subject to the actual system electrical requirements.

Can this product be used in UAV and camera systems?

Yes. Its high-density 42AWG micro coaxial structure is suitable for applications such as UAV cameras, gimbal cameras, embedded vision, and compact imaging electronics.

Can HOTTEN connect the cable to an FPC or PCB?

Yes. Based on the customer's drawings and assembly requirements, HOTTEN can integrate the cable with FPC, PCB, connector, housing, and other specified components to provide a finished assembly.

What information is needed for an RFQ?

The recommended information includes connector PN, pinout, cable length, AWG, cable OD, shielding, application, FPC/PCB requirements, drawing/BOM, annual quantity, and required testing.

Request a Custom 42AWG Micro Coaxial Cable Assembly

For a custom HRS DF36 50-pin 0.4mm pitch 42AWG micro coaxial cable assembly, send HOTTEN your drawing, BOM, connector part number, pinout, sample, or cable requirements for engineering review and quotation.

Related products: Micro Coaxial Cable | Micro Coaxial Cable Assembly | LVDS Wire Harness | Gimbal Camera Wire Harness | UAV & Robotics