46AWG HRS DF56 Micro Coaxial Cable Assembly for UAV & Drone

Product Details

Technical Specifications

Key Features

• Fine 46AWG micro coaxial construction
• Designed for compact UAV and drone systems
• HRS DF56 high-density connector configuration
• 50P + 26P + 26P multi-connector assembly
• Compact structure for limited internal routing space
• Suitable for high-density signal transmission
• Customized pin assignment and connector orientation
• Customized cable length and routing configuration
• Prototype and mass-production support

Typical Applications

• Industrial UAVs
• Commercial drones
• Drone cameras and imaging systems
• UAV flight-control electronics
• Gimbal and camera systems
• Compact drone communication systems
• UAV sensing and electronic modules
• Other lightweight robotic platforms

Customization Options

HOTTEN can manufacture the UAV micro coaxial cable assembly according to customer drawings, specifications or existing samples.

Customization can include:

• Conductor gauge
• Core / channel count
• HRS DF56 connector configuration
• Connector brand and part number
• Connector orientation
• Pin assignment
• Cable length
• Cable exit direction
• Cable OD
• Shielding structure
• Insulation requirements
• Terminal configuration
• Overall cable routing configuration

Engineering & Procurement Considerations

For UAV cable assemblies, weight, cable diameter, connector configuration and routing space should be considered together with electrical requirements.

For this DF56 configuration, the RFQ should ideally specify the connector part numbers, 50P / 26P pin assignment, cable length, pinout, channel configuration and mechanical drawing.

Drone applications may involve continuous movement and vibration, particularly around cameras, gimbals and other moving modules. The cable construction and routing should therefore be evaluated according to the installation position and required flexing conditions.

For high-density UAV electronics, customers should also provide the available installation space and connector orientation. This allows the cable assembly to be designed around the actual internal routing requirements.

HOTTEN can review customer RFQ drawings, BOMs, connector part numbers, pinout files and existing UAV cable samples during the engineering evaluation stage.

Prototype to Mass Production

HOTTEN supports customized UAV and drone micro coaxial cable assembly projects from prototype development through volume production.

Drawing / BOM Review → Engineering Evaluation → Prototype → Testing & Verification → Production Approval → Mass Production

This process allows connector fit, pin assignment, cable dimensions and routing requirements to be verified before larger production quantities are released.

Quality & Testing

Depending on project requirements, inspection and testing can include:

• Continuity testing
• Pin-to-pin verification
• Electrical testing
• Connector inspection
• Dimensional inspection
• First Article Inspection (FAI)
• Cable assembly workmanship inspection
• RoHS / REACH compliance documentation

FAQ

What connectors are used in this UAV cable assembly?

The listed configuration uses HRS DF56 50P + DF56 26P + DF56 26P connectors.

What is the conductor gauge?

The product uses 46AWG micro coaxial conductors, providing a fine-gauge solution for compact UAV cable routing.

Can the HRS DF56 connector configuration be customized?

Yes. Connector part numbers, pin configuration, orientation and assembly arrangement can be customized according to the customer's design requirements.

Can the cable length and routing direction be customized?

Yes. Cable length, connector orientation and cable exit direction can be manufactured according to the UAV's internal installation requirements.

Is this cable suitable for moving drone components?

The cable assembly can be engineered for applications involving movement, but the required flexing frequency, bend radius, routing path and installation conditions should be confirmed during engineering evaluation.

Can HOTTEN manufacture according to an existing UAV cable sample?

Yes. Customers can provide an existing cable assembly, drawing or BOM for engineering evaluation and prototype development.

What information should be included in an RFQ?

Important information includes connector PN, 50P / 26P pinout, cable length, AWG, channel configuration, connector orientation, routing requirements and estimated quantity.