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Hotten HRS DF81 30P 42AWG 30 Pin Custom Wire Harness Micro Coaxial Cables for Drones
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Product name
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HRS DF81 30P 42AWG Micro Coaxial Cable Assembly for UAV(DRONE)
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Connector
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for HRS，FPC，FPCA,JAE,KEL,HONDAOther Coaxial Cable Connectors
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Conductor material
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Silver Plated Copper Alloy，Silver Plated Copper
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Insulation
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PFA
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Shielding
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Silver Plated Copper (Alloy)，Tinned Copper( Alloy)
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Jacket Color
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Blue,Green,Black, White, Red, Yellow, Orange, Brown, Purple, Gray...
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Jacket material
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PFA/FEP/PET TAPE/PTFE
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Cable OD
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0.1mm-4.0mm
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Rating voltage
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30V
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Rating temperature
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80℃
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Characteristic Impedance
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42.5Ω、45Ω、50Ω
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Certification
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ROHS/REACH/UL/ISO9001
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Cable Advantage
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Ultra-fine Size, High Frequency Transmission, Low Loss, Anti-interference,
High Flexibility, Bending Resistance
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Application
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Laptop, tablet, foldable phone, surveillance camera, drone,
reverse imaging radar, pylon camera,Medical Endoscope,Ultrasound Prboe
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| Name | Material |
| Conductor | Silver plated copper |
| Tinned copper | |
| Silver plated copper alloy | |
| Tinned copper alloy | |
| Insulation | Teflon:PTFE/ePTFE/FEP/PFA |
| Shield | Tinned copper/Silver plated copper |
| CU/PET、 AL/PET | |
| Sheath | PFA/FEP/PTFE |
| Jacket | PVC/TPU/TPE/Silicone/PFA/FEP |
- Overview
- Recommended Products
Micro coaxial cable preparation and processing
Cable length and configuration customization
HRS DF81 connector integration
Pin assignment and termination according to the approved drawing
Cable assembly and dimensional inspection
Electrical continuity and pinout verification according to agreed acceptance criteria
Connector details: HRS DF81 part number, mating connector and interface drawing.
Electrical specification: 30-pin pinout, signal type and required impedance.
Cable construction: 42AWG configuration, insulation and shielding requirements.
Mechanical requirements: Cable length, connector orientation, routing and dimensional tolerances.
Project requirements: Prototype quantity, expected production volume and inspection documentation.
Product Overview
HOTTEN HRS DF81 30P 42AWG Micro Coaxial Cable Assembly is a customized interconnect solution for UAV, drone camera, gimbal and compact electronic systems.
The assembly uses 42AWG micro coaxial cable with an HRS DF81 30-pin connector configuration and a 0.4mm connector pitch. Cable length, pin assignment, impedance, shielding and termination can be specified according to the customer's drawing, BOM, interface requirements or reference sample.
HOTTEN supports OEM and build-to-print cable assembly projects, including cable preparation, connector integration and assembly according to the approved product specification.
Technical Specifications
| Item | Specification |
|---|---|
| Product Model | HRS DF81 30P 42AWG |
| Product Type | UAV Micro Coaxial Cable Assembly |
| Connector Series | HRS DF81 |
| Connector Pin Count | 30 Pins |
| Connector Pitch | 0.4mm; confirm exact connector part number |
| Conductor Size | 42AWG |
| Custom Conductor Size | 36AWG–46AWG, subject to design |
| Cable Structure | Micro Coaxial Cable Harness |
| Conductor Material | Silver-Plated Copper / Copper Alloy, according to configuration |
| Insulation Material | PFA / FEP, according to configuration |
| Shielding Material | Silver-Plated Copper / Tinned Copper |
| Characteristic Impedance | 42.5Ω / 45Ω / 50Ω options; specify the target value |
| Temperature Rating | Up to 80°C listed for the product range; confirm the selected construction |
| Signal Application | Camera Signal / LVDS / High-Speed Data, according to interface requirements |
| Cable Length | Customized |
| Pin Assignment | According to customer wiring diagram |
| Connector Orientation | According to approved drawing |
| Cable Routing | Customized according to equipment layout |
| Overall Dimensions | According to approved drawing |
| Manufacturing Type | Custom Cable Assembly / OEM / Build-to-Print |
Impedance, temperature rating and material selections must be confirmed for the actual 30-pin assembly. The available options are not necessarily combined in one configuration.
Connector and Cable Configuration
The 30-pin HRS DF81 interface is specified for compact board-to-cable interconnection. Before quotation, the exact connector part number, mating interface, contact arrangement and pin assignment should be checked against the target UAV or camera module.
The cable assembly can be specified by the following parameters:
| Customization Item | Required Information |
|---|---|
| Connector | HRS DF81 part number and mating connector |
| Pinout | 30-pin wiring diagram and signal assignment |
| Conductor Gauge | 42AWG or another approved gauge if required |
| Impedance | Target value and tolerance |
| Insulation | PFA or FEP according to the selected design |
| Shielding | Silver-plated copper or tinned copper, according to specification |
| Cable Length | Finished length and tolerance |
| Cable Exit Direction | According to connector orientation and installation drawing |
| Mechanical Routing | Available space, bend radius and movement conditions |
| Termination | According to approved assembly drawing |
OEM Manufacturing and Assembly Scope
HOTTEN supports customized UAV cable assemblies based on drawings, BOMs, connector part numbers and reference samples.
The agreed manufacturing scope can include:
Connector models, materials, test coverage and assembly requirements should be specified in the project documentation. Any additional electrical performance testing should be agreed upon before sample approval.
Quality Inspection and Acceptance
For prototype approval and production release, the inspection plan can include the following items as applicable to the order:
| Inspection Item | Acceptance Requirement |
|---|---|
| Connector Verification | Correct part number, pin count and orientation |
| Pinout Verification | Matches the approved wiring diagram |
| Continuity Test | Required electrical paths pass the agreed test |
| Dimensional Inspection | Cable length and assembly dimensions meet drawing tolerances |
| Termination Inspection | Meets the agreed connector and workmanship criteria |
| Electrical Performance | Impedance or other specified tests, where required |
| Documentation | Approved drawing, revision and acceptance criteria |
Test methods, tolerances, sample size and reporting requirements should be confirmed in the drawing or quality agreement before production.
RFQ Requirements for HRS DF81 30P Cable Assembly
For an accurate quotation, please provide:
HOTTEN can review the supplied drawing, BOM or cable sample to confirm the required construction and assembly scope before quotation.
Request a Custom HRS DF81 Cable Quote
Send your drawing, connector part number, 30-pin wiring diagram, cable length and required quantity for an engineering review and quotation.
We are based in Suzhou,Jiangsu, China, start from 2018,sell to Domestic Market(60.00%), North America (20.00%)
SouthAsia(10.00%),Southern Europe(10.00%). There are a total of about 51-100 people in our offce.
2. How can we guarantee quality?
Always a pre-production sample before mass production;
Always 100% Inspection from raw material to final products before shipment
3.What can you buy from us?
Composite Multi-core Cable, Micro Coaxial Cable, Ultrasonic Probe Cable, USB4 High Speed Transmission Coaxial Cable
4. Why should you buy from us not from other suppliers?
1.professional R&D team+Over 18 years of practical experience in Cable production
5. What service can we provide?
Accepted Delivery Terms: FOB, EXW，CIF.
Accepted Payment Currency:USD,CNY.
Accepted Payment Type: T/T(Wire transfer),Alibaba Trade Assurance Order,Western Union and Paypal.
Language Spoken: English，Chinese
7.I can't find the product on your catalogue, can you make this product for me?
Our catalogue shows most of our products,but not all.
If we do not have it,we can also design and make a new mould to produce.
Yes. We made a lot of customized products for our customer before.
About customized packing, There is no problem for us put your Logo or other into on the packing
Just have to point out that,it will cause some additional cost.
