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Custom I-PEX 20454 40 Pin to Dual 6 Pin Molex LVDS Cable Assembly for Machine Vision and High-Speed Display Systems
| Test / Inspection | Purpose |
|---|---|
| Continuity | Verify signal paths |
| Resistance | Check conductor and contact condition |
| Insulation resistance | Verify electrical isolation where applicable |
| Visual inspection | Check connector and branch assembly |
| Dimensional inspection | Verify connector and cable dimensions |
| Pull testing | Evaluate termination and branch strength |
| Flex testing | Evaluate mechanical durability |
| Signal testing | Application-specific verification |
| Impedance testing | Where controlled impedance is required |
- Overview
- Recommended Products
- I-PEX 20454 40-pin main interface
- Dual 6-pin Molex output configuration
- Designed for customized LVDS and high-speed signal routing
- Suitable for machine vision and compact display electronics
- Fine-wire / micro coaxial cable construction according to electrical requirements
- Customized cable length and routing
- Customized pinout and connector orientation
- Customer-specified connectors can be integrated into the finished assembly
- Can integrate FPC, PCB, housing, and other customer-specified components
- Drawing-based OEM production
- Supports prototype, pilot, and mass production
- Different branch lengths
- Different connector orientations
- Custom pin assignments
- Different cable sizes
- Additional shielding
- Strain relief
- FPC / PCB transitions
- Machine Vision Systems
- High-Speed Display Equipment
- Industrial Vision Electronics
- Embedded Vision Systems
- Camera and Imaging Equipment
- AI Vision Equipment
- Compact Electronic Devices
- Custom LVDS Interconnect Systems
- I-PEX 20454 part number
- Molex connector part numbers
- Mating connectors
- Connector drawings
- Pinout
- Cable assembly drawing
- BOM
- Branch dimensions
- Cable length
- FPC / PCB requirements
- Housing / shell requirements
Product Details
Custom I-PEX 20454 40 Pin to Dual 6 Pin Molex LVDS Cable Assembly
HOTTEN provides custom I-PEX 20454 40-pin to dual 6-pin Molex LVDS cable assemblies for machine vision, display, imaging, and other high-density electronic systems.
This assembly converts a 40-pin I-PEX 20454 interface into two 6-pin Molex interfaces, creating a customized multi-connector interconnect for systems where the signal interface and mechanical layout require a specific cable architecture.
HOTTEN's core manufacturing capability is fine electronic wire and micro coaxial cable production. The I-PEX and Molex connectors are selected and integrated according to the customer's specified part numbers, drawings, BOM, or samples.
The finished assembly can be customized with the required cable construction, conductor size, cable length, shielding, pinout, connector orientation, strain relief, PCB/FPC interfaces, housing, and other customer-defined components.
Key Specifications
| Item | Specification |
|---|---|
| Product Type | Hybrid LVDS Cable Assembly |
| Main Interface | I-PEX 20454 |
| Main Connector | 40 Pin |
| Secondary Interfaces | Dual 6 Pin Molex |
| Cable Structure | Fine Wire / Micro Coaxial / Customized Hybrid Structure |
| Signal Type | LVDS / High-Speed Differential Signal |
| Cable Length | Customized |
| Cable OD | Customized according to routing requirements |
| Shielding | Individual / grouped / overall according to design |
| Pinout | Customer-defined |
| Connector Orientation | Customized |
| Termination | Precision cable and connector termination |
| PCB / FPC Integration | Available according to customer design |
| Housing / Shell | Available according to customer design |
| Application | Machine Vision, High-Speed Display, Imaging, Electronic Equipment |
| Production | Prototype, Pilot Production and Mass Production |
| Customization | OEM / ODM / Drawing-Based Manufacturing |
Key Features
Engineering Considerations
This type of cable assembly is different from a conventional single-connector LVDS cable because it combines one high-density interface with two secondary interfaces.
| Requirement | Engineering Consideration |
|---|---|
| Multi-interface connection | 40P main connector to dual 6P outputs |
| High-speed signal | Cable construction and termination should match the system |
| Limited routing space | Customized cable length and branch geometry |
| Multiple branches | Branch position and strain relief must be controlled |
| Signal integrity | Pinout, cable construction, shielding and termination |
| EMI control | Shielding architecture according to application |
| Connector integration | Customer-specified I-PEX and Molex interfaces |
| Mechanical installation | Connector orientation and branch routing |
If one system interface must connect to two separate downstream boards or modules, then a custom breakout cable assembly can simplify the interconnect, because the required signal paths can be combined into one finished assembly.
If the cable carries high-speed LVDS signals, then the conductor structure, signal assignment, shielding, and termination should be reviewed together, because the cable and connector transitions form one complete signal path.
Hybrid Breakout Cable Architecture
The reference configuration is:
I-PEX 20454 40P → cable assembly → Dual 6P Molex
Depending on the customer's design, the internal cable structure may include fine electronic wires, micro coaxial structures, or a combination of different cable elements.
The final assembly can also be configured around:
If the two 6-pin outputs connect to different boards or modules, then the branch length and exit direction should be defined during the engineering stage, because these dimensions directly affect the installation and mechanical routing of the final assembly.
Applications
This cable assembly can be customized for:
For high-speed display applications, see HOTTEN's LVDS Wire Harness.
For camera and embedded vision applications, see Gimbal Camera Wire Harness.
For high-density micro coaxial assemblies, see Micro Coaxial Cable Assembly.
Why Use a Custom 20454-to-Dual 6P Cable Assembly?
A standard cable may not provide the required connector combination or branch configuration for a machine vision or display system.
A custom assembly can integrate:
high-density input interface + fine cable construction + dual output interfaces + defined pinout + customized routing
This can reduce the need for multiple separate interconnect components.
If the device has one high-density source interface and two smaller downstream interfaces, then a 20454-to-dual-6P cable assembly can consolidate these connections into one product, because the complete interface can be manufactured according to the system's wiring architecture.
Customer-Specified Connector Integration
HOTTEN's core capability is fine electronic wire and micro coaxial cable manufacturing, not standalone production of every connector used in the assembly.
For this product, customers can specify:
HOTTEN can then process and assemble:
fine wire / micro coaxial cable → cutting and preparation → connector termination → branch assembly → shielding / protection → FPC / PCB / housing integration → testing → finished cable assembly
The result is a complete cable harness ready for installation, rather than a standalone cable or connector.
OEM Customization
| Customization Item | Requirement |
|---|---|
| Cable Structure | Fine wire / micro coaxial / hybrid |
| Conductor | Customer-specified AWG and material |
| Cable Length | Custom |
| Cable OD | Customized |
| Main Connector | I-PEX 20454 or customer-specified equivalent |
| Main Pin Count | 40P or customer-defined |
| Secondary Connector | Dual 6P Molex or customer-specified |
| Pinout | Customer-defined |
| Branch Length | Customized |
| Branch Position | Customized |
| Connector Orientation | Straight / right-angle / custom |
| Shielding | Individual / grouped / overall |
| FPC | Customer-specified where required |
| PCB | Customer-specified where required |
| Housing | Customer-specified where required |
| Strain Relief | Customized |
| Testing | Electrical / dimensional / mechanical as required |
Procurement Information
For an accurate quotation, OEM customers should provide:
I-PEX 20454 connector PN + dual Molex connector PN + pinout + cable assembly drawing + cable length + branch dimensions + conductor / cable requirements + application + annual quantity
For a more complex finished assembly, also provide:
BOM + FPC / PCB drawings + housing drawings + 2D / 3D mechanical files + testing requirements
If the connector part numbers are already fixed, then provide the exact PNs and drawings, because connector dimensions and contact assignments determine the practical cable preparation and termination process.
If the cable construction is not yet finalized, then provide the signal type, pinout, mechanical envelope, connector interfaces, and routing requirements, because HOTTEN can evaluate the suitable fine-wire or micro coaxial structure around those requirements.
Quality and Testing
Depending on the customer application, the finished cable assembly can be inspected or tested using:
| Test / Inspection | Purpose |
|---|---|
| Continuity | Verify signal paths |
| Resistance | Check conductor and contact condition |
| Insulation resistance | Verify electrical isolation where applicable |
| Visual inspection | Check connector and branch assembly |
| Dimensional inspection | Verify connector and cable dimensions |
| Pull testing | Evaluate termination and branch strength |
| Flex testing | Evaluate mechanical durability |
| Signal testing | Application-specific verification |
| Impedance testing | Where controlled impedance is required |
If the assembly is used for high-speed LVDS transmission, then signal-performance requirements should be defined during the engineering stage, because the finished product includes cable, branching, and connector transitions rather than only the raw cable.
Why Choose HOTTEN
HOTTEN focuses on fine electronic wire, ultra-fine micro coaxial cable, precision processing, and finished cable assembly manufacturing.
For this 20454-to-dual-6P configuration, the production process can include:
Fine-wire / micro coaxial cable manufacturing → cable preparation → precision termination → branch assembly → connector integration → shielding / strain relief → inspection → finished cable assembly
The I-PEX and Molex connectors do not need to be HOTTEN-manufactured products. They can be customer-specified according to the required manufacturer, part number, drawing, BOM, or sample.
HOTTEN's role is to combine its fine-wire manufacturing capability with the customer's specified components and deliver the required finished cable assembly.
FAQ
What is the connector configuration of this cable?
The reference configuration is I-PEX 20454 40-pin to dual 6-pin Molex.
Can the cable be customized?
Yes. Cable length, branch length, routing, cable structure, shielding, pinout, connector orientation, and other assembly parameters can be customized.
Are the I-PEX and Molex connectors manufactured by HOTTEN?
HOTTEN's primary manufacturing focus is fine electronic wire and micro coaxial cable. The connectors can be customer-specified and integrated into the finished cable assembly according to the required PN, drawing, BOM, or sample.
Can this assembly be used for LVDS?
Yes. It can be configured for LVDS and other high-speed differential signal applications, subject to the requirements of the target system.
Can HOTTEN connect the cable to a PCB or FPC?
Yes. When required by the customer design, HOTTEN can integrate the cable with specified FPC, PCB, housing, connectors, and other components.
Can the two 6-pin outputs have different branch lengths?
Yes. Branch length, branch position, and connector orientation can be customized according to the assembly drawing and routing requirements.
What information is needed for an RFQ?
The most useful information includes connector part numbers, pinout, cable assembly drawing, cable length, branch dimensions, cable requirements, application, annual quantity, and testing requirements.
Request a Custom 20454-to-Dual 6P Cable Assembly
For a custom I-PEX 20454 40-pin to dual 6-pin Molex LVDS cable assembly, send HOTTEN your drawing, BOM, connector part numbers, pinout, sample, or cable requirements for engineering review and quotation.
Related products: LVDS Wire Harness | Micro Coaxial Cable Assembly | Micro Coaxial Cable | AI & Smart Electronics
