Custom HRS DF80 30 Pin 40AWG Micro Coaxial Cable Assembly for High-Speed Signal Applications

Product Details

HRS DF80 30 Pin 40AWG Micro Coaxial Cable Assembly

HOTTEN provides custom HRS DF80 30-pin micro coaxial cable assemblies using 40AWG ultra-fine coaxial wire for compact and high-speed electronic applications.

This cable assembly is designed for applications requiring a small cable profile, high-density signal routing, and miniature connector integration. Typical applications include high-speed displays, camera modules, embedded vision equipment, compact computing electronics, and other space-constrained electronic devices.

HOTTEN's core manufacturing capability is fine electronic wire and micro coaxial cable production. The HRS DF80 connector is integrated according to the customer's specified part number, drawing, BOM, or assembly requirements.

The finished assembly can be customized with the required cable length, cable construction, shielding, connector orientation, strain relief, FPC/PCB interface, housing, and other customer-specified components.

Key Specifications

Key Features

• HRS DF80 30-pin miniature connector interface
• 40AWG ultra-fine micro coaxial cable
• Compact construction for high-density signal routing
• Suitable for high-speed electronic signal transmission
• Customized cable length, shielding, routing, and termination
• Suitable for display and camera-related applications
• Can integrate customer-specified connectors and other interface components
• Drawing-based OEM manufacturing
• Supports prototype and volume production

Engineering Considerations

The combination of 40AWG micro coaxial cable and a 30-pin miniature HRS DF80 interface is suitable for applications where connector space and cable routing space are limited.

If the device has limited internal routing space, then a 40AWG micro coaxial cable assembly can be considered, because fine coaxial conductors allow multiple signal channels to be packaged within a relatively compact structure.

If the customer has already selected the HRS DF80 connector, then HOTTEN can manufacture the cable assembly around that specified component, because HOTTEN's core role is the fine-wire/micro-coax manufacturing and finished assembly rather than manufacturing the connector itself.

High-Speed Signal Applications

This DF80 30-pin assembly can be customized for applications such as:

• High-Speed Display Systems
• Camera Modules
• Embedded Vision Systems
• Machine Vision Equipment
• Compact Computing Equipment
• Consumer Electronics
• UAV / Imaging Electronics
• Other High-Density Electronic Devices

For high-speed display interconnects, see HOTTEN's LVDS Wire Harness.

For camera and imaging applications, see Gimbal Camera Wire Harness.

For miniature high-density interconnects, see Micro Coaxial Cable Assembly.

Why 40AWG Micro Coaxial Cable?

40AWG micro coaxial construction provides a compact solution for applications that require multiple signal paths within restricted space.

Potential benefits include:

• Small cable profile
• High routing density
• Reduced occupied space
• Individual coaxial signal shielding where required
• Compatibility with miniature connector interfaces
• Flexible internal routing

However, an ultra-fine cable also requires more precise processing and termination.

If the design requires a small cable OD and miniature connector, then conductor construction, dielectric geometry, shielding, and termination should be considered together, because reducing cable size affects the complete assembly rather than only the conductor.

Customer-Specified Connector Integration

HOTTEN's primary manufacturing capability is fine electronic wire and micro coaxial cable.

For HRS DF80 or other connector-based assemblies, customers can specify the exact connector according to their own engineering design.

Customers can provide:

• Connector manufacturer
• HRS DF80 part number
• Connector drawing
• Mating connector information
• Cable assembly drawing
• Pinout
• BOM
• Cable length
• FPC / PCB information
• Housing information
• Routing requirements

HOTTEN can then coordinate:

fine-wire / micro coaxial cable → cable preparation → precision termination → shielding → strain relief → connector integration → testing → finished cable assembly

This provides the customer with a complete finished cable assembly rather than requiring separate sourcing of the fine cable and connector termination.

OEM Customization

Procurement Information

For an accurate quotation, OEM customers should provide:

Connector PN + connector drawing + pinout + cable length + AWG + cable OD + shielding requirement + application + annual quantity + testing requirements

For complex assemblies, the customer can additionally provide:

FPC / PCB drawing + housing drawing + BOM + 2D/3D assembly drawing

If the customer does not have a finalized cable construction, then providing the connector, pinout, mechanical envelope, signal type, and routing constraints is sufficient for an initial engineering review, because HOTTEN can evaluate the appropriate fine-wire and micro coaxial structure around those requirements.

Quality and Testing

Depending on the customer's requirements, finished assemblies can be inspected or tested for:

If the cable is used in a high-speed signal path, then the final assembly should be evaluated according to the actual system requirements, because the connector and termination are part of the complete electrical path.

Why Choose HOTTEN

HOTTEN focuses on fine electronic wire, ultra-fine micro coaxial cable, precision processing, and finished cable assembly manufacturing.

For the HRS DF80 30-pin 40AWG assembly, the manufacturing chain can include:

Ultra-fine wire manufacturing → micro coaxial cable construction → cable preparation → precision connector termination → shielding → strain relief → inspection → finished cable assembly

Customers do not need HOTTEN to manufacture the HRS DF80 connector itself. The connector can be customer-specified and supplied according to the required part number, drawing, or BOM, while HOTTEN focuses on turning the specified components and its own fine-wire products into the required finished assembly.

FAQ

What wire size is used for this HRS DF80 assembly?

The referenced product uses 40AWG micro coaxial cable. The conductor and cable construction can be customized according to the customer's requirements.

How many pins does the connector have?

This product uses an HRS DF80 30-pin interface.

Can HOTTEN provide the HRS DF80 connector?

HOTTEN's core manufacturing capability is fine wire and micro coaxial cable. For finished assemblies, the connector can be specified by the customer and integrated according to the customer's PN, drawing, BOM, or sample.

Can this cable be used for LVDS?

Yes. It can be configured for LVDS or other high-speed signal applications, provided the cable and connector configuration meet the electrical requirements of the target system.

Can the cable length be customized?

Yes. Cable length, tolerance, routing, connector orientation, shielding, and other assembly parameters can be customized.

Can HOTTEN integrate the cable with a PCB or housing?

Yes. Where required by the customer drawing, HOTTEN can integrate the fine cable assembly with specified connectors, FPCs, PCB interfaces, housings, and related components.

What information is needed for an RFQ?

The most useful information includes connector PN, pinout, cable length, AWG, cable OD, shielding requirement, application, BOM/drawing, annual quantity, and required testing.

Request a Custom HRS DF80 Cable Assembly

For a custom HRS DF80 30-pin 40AWG micro coaxial cable assembly, send HOTTEN your drawing, BOM, connector part number, pinout, sample, or cable requirements for engineering review and quotation.

Related products: Micro Coaxial Cable | Micro Coaxial Cable Assembly | LVDS Wire Harness | UAV & Robotics