46AWG + 44AWG Hybrid Micro Coaxial Cable Assembly for UAV

46AWG + 44AWG Hybrid Micro Coaxial Cable Assembly for UAV

HOTTEN provides customized 46AWG + 44AWG hybrid micro coaxial cable assemblies for UAV, drone, aerial imaging and other compact electronic systems requiring high-density signal transmission and flexible internal routing.

This cable assembly combines 46AWG micro coaxial cables with 44AWG discrete wires, providing a compact solution for applications where high-speed signal transmission and additional power or control wiring need to be integrated into one lightweight harness.

The assembly can be customized with HRS DF56 30P, HRS DF36 15P and FPCA configurations according to the customer's connector requirements, pin assignment, cable length and equipment structure.

Product Specifications

Key Features

• 46AWG Micro Coaxial Cable: Supports compact, high-density signal routing where limited installation space is critical.

• 44AWG Discrete Wires: Integrates additional electrical connections into the same compact cable assembly.

• Hybrid Cable Structure: Combines micro coaxial signal lines and discrete wires in one customized harness.

• HRS DF56 30P and DF36 15P Compatibility: Designed for compact connector configurations used in space-constrained electronic systems.

• FPCA Integration: Supports customized termination and interconnection requirements.

• Lightweight and Flexible: Suitable for UAV and drone systems where cable size, weight and routing flexibility are important.

• Custom Length and Pinout: Cable length, wire configuration, pin assignment and connector arrangement can be customized according to drawings or samples.

• High-Density Routing: Suitable for compact electronic modules, cameras, gimbals and other space-constrained UAV assemblies.

Applications

This 46AWG + 44AWG hybrid micro coaxial cable assembly is suitable for:

• UAV and drone electronic systems

• Drone camera systems

• UAV imaging modules

• Gimbal and pan-tilt systems

• High-speed signal transmission

• Compact flight-control electronics

• Internal interconnection of miniature electronic modules

• High-density UAV wire harnesses

• Customized drone electronics

Customization Options

HOTTEN supports customization based on the customer's electrical, mechanical and assembly requirements.

Available customization options include:

• 46AWG micro coaxial cable configuration

• 44AWG discrete wire configuration

• HRS DF56 / DF36 connector selection

• FPCA termination

• Connector orientation

• Pin assignment

• Cable length

• Branch configuration

• Jacket and insulation materials

• Shielding requirements

• Assembly dimensions

• Prototype and mass-production quantities

Customers can provide a drawing, BOM, connector part number, pinout, cable length or sample for engineering evaluation.

Engineering & Procurement Considerations

For UAV cable assemblies, cable diameter, weight, flexibility, signal integrity and connector compatibility must be considered together.

The combination of 46AWG micro coaxial cables and 44AWG discrete wires allows multiple electrical functions to be integrated into a compact harness while maintaining the routing flexibility required by small UAV systems.

Before production, HOTTEN can evaluate the customer's:

• Connector part numbers

• Pinout and wiring definition

• Cable length and routing requirements

• AWG and conductor requirements

• Signal type and transmission requirements

• Shielding requirements

• Mechanical dimensions

• Prototype quantity

• Mass-production requirements

For new projects, customers can submit an RFQ drawing, BOM, connector PN, pinout and required cable length for quotation and engineering review.

Manufacturing & Quality Support

HOTTEN supports customized cable assembly production from prototype development through mass production.

Production and quality processes can include:

• Incoming material inspection

• Connector and cable assembly

• Electrical continuity testing

• Pin-to-pin verification

• Insulation and electrical performance testing

• Assembly inspection

• First Article Inspection (FAI) when required

• Customized quality documentation

HOTTEN can support OEM/ODM and build-to-print cable assembly projects according to customer drawings and technical specifications.

Why Choose HOTTEN

HOTTEN specializes in fine electronic wires, micro coaxial cables and customized cable assemblies for compact and high-density electronic applications.

Our engineering capability supports customized cable structures combining different wire types, fine AWG sizes and miniature connectors. This makes HOTTEN suitable for UAV and drone projects requiring lightweight, flexible and space-efficient interconnection solutions.

From prototype evaluation to mass production, HOTTEN can support cable selection, connector matching, assembly customization and production requirements.

Engineering & Procurement Considerations

A 46AWG + 44AWG Hybrid Micro Coaxial Cable Assembly for UAV is a miniature cable assembly designed for drone and UAV electronic systems where compact routing, mixed conductor configurations, and space-efficient interconnection are important. Engineering selection should consider conductor gauge, hybrid cable structure, signal requirements, mechanical routing, and connector termination.

Engineering Considerations

Hybrid 46AWG + 44AWG Configuration
The combination of 46AWG and 44AWG conductors allows different conductor requirements to be integrated within the same cable assembly. Engineers should determine the conductor allocation according to the electrical functions and signal requirements of the UAV system.

Micro Coaxial Cable Structure
The micro coaxial structure is suitable for compact electronic interconnections where cable size and signal management are important. Cable construction should be evaluated according to the required electrical characteristics, shielding structure, flexibility, and available installation space.

UAV Miniaturization and Routing
Drone electronics typically require compact interconnects that can be routed through constrained internal spaces. Cable length, routing direction, bending conditions, exit orientation, and mechanical clearance should be defined during system integration.

Mixed Conductor Requirements
Different circuits within a UAV system may have different conductor requirements. A hybrid cable configuration can consolidate multiple electrical paths while maintaining a compact interconnect structure. The final conductor arrangement should be matched to the actual application.

Signal Integrity and Shielding
For sensitive electronic signals, engineers should evaluate the complete transmission path, including conductor configuration, shielding, cable length, termination, and connector interface. The final cable construction should be selected according to the signal requirements of the target UAV electronics.

Mechanical Integration
Cable assemblies used in compact UAV systems should be evaluated together with the surrounding PCB, camera, control, or electronic modules. Connector orientation, bend direction, cable exit position, and assembly clearance can affect final integration.

Procurement Considerations

When sourcing a 46AWG + 44AWG Hybrid Micro Coaxial Cable Assembly for UAV, OEM buyers should provide the available technical information:

OEM Customization

HOTTEN supports customized hybrid micro coaxial cable assemblies for UAV and compact electronic applications based on conductor gauge, conductor arrangement, cable length, connector interface, pinout, shielding requirements, drawings, samples, and mechanical constraints.

For 46AWG + 44AWG hybrid UAV cable assembly projects, customers can provide the required signal configuration, connector information, cable dimensions, routing conditions, and production quantity for engineering evaluation and prototype-to-production sourcing.

FAQ

Q1: Can the 46AWG and 44AWG wire configuration be customized?
Yes. The coaxial and discrete wire configuration can be customized according to the customer's electrical and mechanical requirements.

Q2: Can HRS DF56 and DF36 connectors be customized?
Yes. Connector type, pin count, orientation and termination configuration can be customized according to the project requirements.

Q3: Can the cable length be customized?
Yes. Cable length and assembly dimensions can be manufactured according to drawings, samples or specified dimensions.

Q4: Can HOTTEN produce prototype quantities?
Yes. HOTTEN supports prototype development and customized small-batch production before mass production.

Q5: What information is required for an RFQ?
Customers can provide a drawing, BOM, connector part number, pinout, cable length, AWG requirements and quantity. Samples can also be evaluated when available.

Q6: Is this cable assembly suitable for drone camera or gimbal systems?
Yes. The compact hybrid structure can be customized for UAV camera, gimbal, imaging and other space-constrained electronic systems.

Related HOTTEN Solutions

For UAV and drone applications, this product can be combined with HOTTEN's UAV & Robotics Cable Solutions, including micro coaxial cable assemblies, fine-wire harnesses and customized camera/gimbal interconnects.

For related products, see:

• UAV Micro Coaxial Cable Assembly

• 42AWG Micro Coaxial Cable Assembly for UAV

• 46AWG UAV Pan-Tilt Image Transmission Cable

• Customized Drone Wire Harness

• Micro Coaxial Cable Assembly

Request a Custom Cable Assembly

Looking for a customized 46AWG + 44AWG hybrid micro coaxial cable assembly for your UAV or drone project?

Send us your drawing, BOM, connector PN, pinout, cable length and quantity. HOTTEN can evaluate the design and provide an OEM/ODM cable assembly solution from prototype to mass production.